Mini Design Plastic Waste Pellitizer Material Granulator

• Customization: Available
• Power: 22kw
• Output: 80 Kg
• Model NO.: 22KW
• Power Comsumption: 10kw
• Screw Diameter: 90mm
• Transport Package: Packaged by Plastic Film
• Specification: 22KW
• Trademark: HUACHU
• Origin: China
• Production Capacity: 3000pieces Per Year

Product Description

Basic Parameters
Size (Length: Width: Height): 2170:1670:2145 (Mm)
Extrusion Host:   22Kw
Cutter Motor:    1.5Kw
The First Stage Fan:  0.75Kw
The Second Stage Fan:  0.75Kw (Brand: Champions League)
Screw Diameter:  90Mm
Total Power Of The Machine:   22Kw
Circuit Current During Operation:   12/15A
Normal Power Consumption:   12KW/Hour
Output (Depending On The Material Technology):  80Kg/Hour
 

 

Scope Of Application

Pe

Po

Pp

Pvc, Etc

Degradable Materials

USER'S GUIDE

A. Uses And Characteristics
This Machine Is Designed With Good Reliability And Stability. The Main Machine Adopts Famous Brand Frequency Converter For Speed Regulation, Which Saves Energy And Is Conducive To Environmental Protection. The Structure Is Simple And The Degree Of Automation Is High. Granules, Cooling. It Will Not Change Its Chemical Composition, Especially For Pe Film, Pvc Film, Po Film, Waterproof Material (Polypropylene) And Other Materials Granulation Recycling, Which Can Solve The Problems Of Edge Material Accumulation Of Various Manufacturers And Online Granulation Of Edge Material Sheets. Can Produce Good Economic Benefits.

B, Structure Introduction
This Machine Is Composed Of The Following Components: Extrusion Mechanism, Pelletizing Mechanism, Feeding-Cooling Mechanism

C, Working Principle
1. Linkage With The Film Making Machine: During The Film Making Process Of The Film Making Machine, The Scraps Of The Film Sent Out Are Immediately Sent To The Traction Mechanism Of The Pelletizer. The Mechanism Cuts Into Uniform Particles And Is Sucked By The Feeding Cooling Mechanism And Sent As A Cooling Pipe, And Finally To The Customer Collection Device To Complete The Recycling Of Waste.
2. Used For Slitting Machine: Roll The Cut Edge Material On The Paper Core In An Orderly Manner, And Send It To The Granulation In Rolls For Granulation.

D. Matters Needing Attention :
1. After Purchasing The Machine, In Order To Use It Effectively And Reasonably, And To Prevent Unnecessary Injury Caused By Violation Of Operating Requirements, The Operator Should Pay Attention To The Signs On The Machine, And The Ground Wire Should Be Reliably Grounded.
2. Before The Machine Runs, Make Sure That The Glass Protective Cover Is In Good Condition And Installed In Place. During The Operation Of The Machine, It Is Strictly Forbidden To Open The Glass Protective Cover To Prevent Serious Accidents.
3. After A Long Time Of Use, When Parts Need To Be Replaced, Such As Traction Mechanism, Extrusion Mechanism, Pelletizing Mechanism, Etc., After Installation, It Is Necessary To Check The Gap Of The Cutter And Whether There Is Metal Residue In The Screw To Prevent The Blade From Being Damaged. And The Barrel Is Damaged.
4. It Is Forbidden To Place All Tools Or Objects On The Machine To Prevent The Vibration From Sliding Into The Machine Or The Film Being Fed Into The Machine From Being Brought Into The Machine.
5. It Is Forbidden To Move Hands, Body, Clothing, Approaching Or Touching The Flower Wheel And Other Moving Parts
6. When Using Iron Needles, Blades, Needle-Nose Pliers, Etc. To Clean Up The Waste On The Flower Wheel, Do Not Turn On The Machine Or Press Inching To Prevent The Tool From Being Brought Into The Flower Wheel And Screw When The Machine Is Running.
7. The Machine Stuffing Should Be Cleaned Up In Time (See Machine Maintenance 2 For The Method) To Prevent Damage To The Machine Parts.

E, The Operation Of The Machine
1. Check The Gap Between The Cutter And The Mold First When Starting Up, Whether It Can Be Used Normally, And Whether The Blade Is Not Damaged;
2. Adjust The Frequency Of The Cutter Motor To Zero, And Slowly Increase The Frequency Of The Cutter Motor Inverter From 0Hz To 50Hz;
3. Start The First-Stage Fan And The Second-Stage Fan, Observe Whether The Cyclone Separation Bag Is Bulging, And Whether The Lower Connection Port Can Receive Materials;
4. Save The Rotation Of The Cutter, Start The First Stage Feeding Motor And The Second Stage Cooling Fan, Start The Host Inverter, And Adjust The Frequency From 0Hz To 50Hz.
5. Feed The Film Material Into The Traction Mechanism, Adjust The Traction Speed, And Keep The Motor Current To 21A (Press The Left And Right Direction Keys On The Inverter Panel To Adjust The Display Current A)
6. In Order To Protect The Main Motor, The Main Motor Will Automatically Stop Traction When The Current Reaches 21, And It Will Automatically Start When The Current Drops To 18A. It Will Be More Efficient To Keep The Motor Current Balanced
7. Check The Size Of The Cut Particles. If It Is Too Thick, The Cutter Motor Speed Is Too Slow. Increase The Cutter Motor Frequency To Speed Up The Cutter Speed; If It Is Too Thin, It Means The Cutter Motor Speed Is Too Fast, Reduce The Cutter Motor Frequency. , Reduce The Cutting Speed.

F, Simple Troubleshooting
1. When The Film Is Wrapped On The Left And Right Embossing Wheels: Stop The Traction, Use The Blade At The Upper Feeding Port To Follow The Embossed Groove At The Position Where The Blade Can Be Lowered, And Cut The Material, Use The Iron Needle To Pick The Material Out, And Use The Tip Pull The Nose Pliers, Then Adjust The Inverter To Reverse And Pull The Material Out Along The Way. When Removing Waste, Be Careful Not To Roll The Tool Into The Machine.
2. When The Current Of The Machine Is Too Large And The Inverter Of The Main Engine Crashes, Turn Off The Switch Of The Main Engine, Restart The Inverter, And Then Jog The Reverse Motor To Turn Out The Jammed Material (Pay Attention To The Contact Between The Traction Mechanism And The Material) , And Then Restart The Host Motor.
3. When The Embossing Wheel And Cutting Blade Are Worn Out, They Should Be Replaced In Time.
4. When The Cut Particles Have Any Cut Material, Check The Cutter And Re-Adjust The Cutter.

G, The Maintenance Of The Machine
1. When The Machine Needs To Be Shut Down, The Material In The Screw Must Be Cleaned To Facilitate The Next Startup.
2. Clean And Sanitary Treatment
(1) Open The Glass Guard After Shutting Down
(2) Check The Embossing Wheel, The Gap Between The Cutter And The Mold, And Clean Up If There Is Any Waste
(3) Scrape The Waste In The Knife Cover With A Blade And Blow It Clean With Compressed Air